The PCS Syfora monitors and controls all production processes, from collecting and recording production data, continuous process control, Batch process control, to operational enterprise management and provides integration with ERP systems, laboratory systems and technical control systems.
Syfora, in comparison to conventional SCADA systems, has a modular structure and consists of a basic system and additional modules and add-ons.
Syfora makes possible the substitution of individual programming by parameterization of individual technical and technological functions, which in turn allows maximum flexibility in making changes to the control system of a running plant, i.e. without interrupting production. This give significant time saving in modernization of production.
The PCS on the basis of Syfora is designed in line with the standard methods. The high degree of standardization, such as pre-defined automation classes, makes the system as open and transparent as possible and as accessible as possible for further expansion and upgrading, making it an attractive investment.
The automated process control system Syfora provides a high level of automation and control in high-tech processing plants.
All parts of the system are located in a single central engineering environment with a common data base and a common parameterization area. All modules and add-ons can be optionally combined with the basic system so that a unique Syfora system can be implemented according to industry and process-specific requirements and can be scaled, expanded and added to as required.
This is the best answer for any food processing requests
Main advantages of the PCS Syfora
Object-oriented, open controller-based PCS
Intuitive operator environment designed according to all modern usability standards
Centralized operator environment; Centralized interface for visualized control; Centralized user management
Lower cost of design and commissioning due to substitution of programming with parameterization. Extensive library of automation classes
Advanced reporting system. WEB-based reporting
Multiple archiving functions
PCS based on standard Software
Redundancy
High-quality visualization with integrated tools. Large standard vector graphics library for process representation
Main advantages of the PCS Syfora
Object-oriented, open controller-based PCS
Intuitive operator environment designed according to all modern usability standards
Centralized operator environment; Centralized interface for visualized control; Centralized user management
High-quality visualization with integrated tools. Large standard vector graphics library for process representation
Lower cost of design and commissioning due to substitution of programming with parameterization. Extensive library of automation classes
Advanced reporting system. WEB-based reporting
PCS based on standard Software
Multiple archiving functions
Redundancy
Basic functionality of the Syfora PCS:
Production data collection and visualization.
Data archiving;
Data analysis;
Advanced reporting. Integrated reports;
Additional standard reports for procedures, master recipes and batch protocols.
Visualization and management for the entire plant. Easy creation of process pictures, vector graphics;
Integrated batch (discrete processes) and flow (continuous processes) management;
Recipe management;
Pre-configured automation classes — industry specific;
Automatic recording of all processes;
Utility management, auxiliary production (water treatment, CO2 recovery, cooling systems).
Acceptance of raw materials;
Weighing and batching;
Management of storage tanks;
Plants and routes management;
Processing;
Packaging and shipping.
Display and tracking of all material flows through all process stages
Material availability and inventory management;
Material identification with relation to orders;
Forward and backward batch and product tracking;
Loss analysis.
Cleaning and sterilization — visualization and analytics;
Integration of laboratory systems;
Integrated failure notification system;
Process performance analysis;
Integration of HACCP into processes.
Stages of automation project implementation
1 stage
Audit at the production site. Recommendations for the customer. Assistance in drafting the Terms of Reference.
2 stage
Designing the control system in accordance with the Terms of Reference. There is a possibility of joint design with the customer, provided that the customer has undergone basic training on the system.
3 stage
Manufacturing and delivery of control cabinets in accordance with technical documentation.
4 stage
Selection and delivery of controller and server equipment for the project.
5 stage
Selection and delivery of measuring equipment.
6 stage
Preliminary testing of the system operation together with the customer’s specialists.
7 stage
Supervised installation and mounting work.
8 stage
Operator training, consulting for engineers and technologists.
9 stage
Commissioning works at the working site.
10 stage
Program testing on the job site.
11 stage
Project support in trial operation mode.
12 stage
Warranty and post-warranty maintenance.
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